Abstract
The ball shaping process is considered from a geometric viewpoint as a meshing pair of conjugate surfaces at the precise rolling stage. This viewpoint offers a simple method and procedure for determining the groove design of each forming roll in the skew rolling process of steel balls. Based on the envelope theory, a shape design of the forming roll is a composite of two helical grooves with constant pitch and variable pitch. Through this method, the mathematical model of the forming rolls for skew rolling, which can be used to design and manufacture a skew roller for manufacturing steel balls, can be derived and simulated. Finally, the required cutter path is provided for a spherical-end cutter in the manufacturing process. The size of the spherical-end cutter may be identical with or smaller than that of the steel ball.
Original language | English |
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Pages (from-to) | 523-532 |
Number of pages | 10 |
Journal | Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science |
Volume | 215 |
Issue number | 5 |
DOIs | |
Publication status | Published - 2001 Jun 23 |
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All Science Journal Classification (ASJC) codes
- Mechanical Engineering
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The surface geometry of rollers with skew rolling of steel balls. / Yang, Hsueh-Cheng Yang; Chen, C. K.
In: Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, Vol. 215, No. 5, 23.06.2001, p. 523-532.Research output: Contribution to journal › Article
TY - JOUR
T1 - The surface geometry of rollers with skew rolling of steel balls
AU - Yang, Hsueh-Cheng Yang
AU - Chen, C. K.
PY - 2001/6/23
Y1 - 2001/6/23
N2 - The ball shaping process is considered from a geometric viewpoint as a meshing pair of conjugate surfaces at the precise rolling stage. This viewpoint offers a simple method and procedure for determining the groove design of each forming roll in the skew rolling process of steel balls. Based on the envelope theory, a shape design of the forming roll is a composite of two helical grooves with constant pitch and variable pitch. Through this method, the mathematical model of the forming rolls for skew rolling, which can be used to design and manufacture a skew roller for manufacturing steel balls, can be derived and simulated. Finally, the required cutter path is provided for a spherical-end cutter in the manufacturing process. The size of the spherical-end cutter may be identical with or smaller than that of the steel ball.
AB - The ball shaping process is considered from a geometric viewpoint as a meshing pair of conjugate surfaces at the precise rolling stage. This viewpoint offers a simple method and procedure for determining the groove design of each forming roll in the skew rolling process of steel balls. Based on the envelope theory, a shape design of the forming roll is a composite of two helical grooves with constant pitch and variable pitch. Through this method, the mathematical model of the forming rolls for skew rolling, which can be used to design and manufacture a skew roller for manufacturing steel balls, can be derived and simulated. Finally, the required cutter path is provided for a spherical-end cutter in the manufacturing process. The size of the spherical-end cutter may be identical with or smaller than that of the steel ball.
UR - http://www.scopus.com/inward/record.url?scp=0034995397&partnerID=8YFLogxK
UR - http://www.scopus.com/inward/citedby.url?scp=0034995397&partnerID=8YFLogxK
U2 - 10.1243/0954406011520922
DO - 10.1243/0954406011520922
M3 - Article
AN - SCOPUS:0034995397
VL - 215
SP - 523
EP - 532
JO - Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science
JF - Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science
SN - 0954-4062
IS - 5
ER -