Finite element analysis of rim ring rolling forming of bicycle aluminum alloy

Dyi Cheng Chen; Bao Yan Lai; Ci Syong You

doi:10.4028/www.scientific.net/AMR.445.231

Finite element analysis of rim ring rolling forming of bicycle aluminum alloy

Dyi Cheng Chen, Bao Yan Lai, Ci Syong You

Department of Industrial Education and Technology

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution

Abstract

The bicycle is not only a pollution-free method of transportation, but also has sport and recreation functions. Therefore, the bicycle attracted attention in now society gradually. This study uses the rigid-plastic finite element (FE) DEFORM ^TM software to investigate the plastic deformation behavior of a 7075 aluminum alloy workpiece as it is formed through a ring rolling die. This study systematically investigates the relative influences of ring rolling velocity, entering velocity, and workpiece temperature under various ring rolling forming conditions. The effective strain, effective stress, and workpiece damage distribution in the ring rolling process are also investigated. Results confirm the suitability of the proposed design process, which allows a ring rolling manufacturer to achieve a perfect design during finite element analysis.

Original language	English
Title of host publication	Materials and Manufacturing Technologies XIV
Pages	231-236
Number of pages	6
DOIs	https://doi.org/10.4028/www.scientific.net/AMR.445.231
Publication status	Published - 2012 Feb 15
Event	14th International Conference on Advances in Materials and Processing Technologies, AMPT 2011 - Istanbul, Turkey Duration: 2011 Jul 13 → 2011 Jul 16

Publication series

Name	Advanced Materials Research
Volume	445
ISSN (Print)	1022-6680

Other

Other	14th International Conference on Advances in Materials and Processing Technologies, AMPT 2011
Country	Turkey
City	Istanbul
Period	11-07-13 → 11-07-16

All Science Journal Classification (ASJC) codes

Engineering(all)

Access to Document

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Chen, D. C., Lai, B. Y., & You, C. S. (2012). Finite element analysis of rim ring rolling forming of bicycle aluminum alloy. In Materials and Manufacturing Technologies XIV (pp. 231-236). (Advanced Materials Research; Vol. 445). https://doi.org/10.4028/www.scientific.net/AMR.445.231

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title = "Finite element analysis of rim ring rolling forming of bicycle aluminum alloy",

abstract = "The bicycle is not only a pollution-free method of transportation, but also has sport and recreation functions. Therefore, the bicycle attracted attention in now society gradually. This study uses the rigid-plastic finite element (FE) DEFORM TM software to investigate the plastic deformation behavior of a 7075 aluminum alloy workpiece as it is formed through a ring rolling die. This study systematically investigates the relative influences of ring rolling velocity, entering velocity, and workpiece temperature under various ring rolling forming conditions. The effective strain, effective stress, and workpiece damage distribution in the ring rolling process are also investigated. Results confirm the suitability of the proposed design process, which allows a ring rolling manufacturer to achieve a perfect design during finite element analysis.",

author = "Chen, {Dyi Cheng} and Lai, {Bao Yan} and You, {Ci Syong}",

year = "2012",

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language = "English",

isbn = "9783037853467",

series = "Advanced Materials Research",

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booktitle = "Materials and Manufacturing Technologies XIV",

note = "14th International Conference on Advances in Materials and Processing Technologies, AMPT 2011 ; Conference date: 13-07-2011 Through 16-07-2011",

}

Chen, DC, Lai, BY & You, CS 2012, Finite element analysis of rim ring rolling forming of bicycle aluminum alloy. in Materials and Manufacturing Technologies XIV. Advanced Materials Research, vol. 445, pp. 231-236, 14th International Conference on Advances in Materials and Processing Technologies, AMPT 2011, Istanbul, Turkey, 11-07-13. https://doi.org/10.4028/www.scientific.net/AMR.445.231

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AU - Chen, Dyi Cheng

AU - Lai, Bao Yan

AU - You, Ci Syong

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N2 - The bicycle is not only a pollution-free method of transportation, but also has sport and recreation functions. Therefore, the bicycle attracted attention in now society gradually. This study uses the rigid-plastic finite element (FE) DEFORM TM software to investigate the plastic deformation behavior of a 7075 aluminum alloy workpiece as it is formed through a ring rolling die. This study systematically investigates the relative influences of ring rolling velocity, entering velocity, and workpiece temperature under various ring rolling forming conditions. The effective strain, effective stress, and workpiece damage distribution in the ring rolling process are also investigated. Results confirm the suitability of the proposed design process, which allows a ring rolling manufacturer to achieve a perfect design during finite element analysis.

AB - The bicycle is not only a pollution-free method of transportation, but also has sport and recreation functions. Therefore, the bicycle attracted attention in now society gradually. This study uses the rigid-plastic finite element (FE) DEFORM TM software to investigate the plastic deformation behavior of a 7075 aluminum alloy workpiece as it is formed through a ring rolling die. This study systematically investigates the relative influences of ring rolling velocity, entering velocity, and workpiece temperature under various ring rolling forming conditions. The effective strain, effective stress, and workpiece damage distribution in the ring rolling process are also investigated. Results confirm the suitability of the proposed design process, which allows a ring rolling manufacturer to achieve a perfect design during finite element analysis.

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