Finite element analysis of advanced bicycle precision brake disk forming technology

Dyi Cheng Chen, Jing Hao Kang, Chia Chun Lai

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Abstract

In recent years, the bicycle has become an environmentally friendly transportation. The bicycle can be divided into mountain bicycle and highway bicycle. Safe driving is the prior consideration. The bicycle braking system can be divided into oil pressure disk brakes and mechanical disk brakes. The brake disk system is one indispensable component of the safe system. In accordance to overall weight consideration of the bike, the brake disk should also focus on the lightweight design. This paper discussed an innovative brake disk forming technology for 6061 aluminum alloy by the rigid-plastic finite element analysis. The simulation parameters include geometric shapes of the brake disk and mold, die temperature, and friction factors. The stress and strain in forming, brake deformation and vibration modal analysis of brake disk in riding were studied. The paper is expected to offer some precision bicycle brake disk manufacture knowledge for industry.

Original languageEnglish
Title of host publication4th International Conference on New Forming Technology, ICNFT 2015
EditorsS. J. Yuan, J. Lin, Yi Qin, T. A. Dean, F. Vollertsen
PublisherEDP Sciences
ISBN (Electronic)9782759818235
DOIs
Publication statusPublished - 2015 Aug 10
Event4th International Conference on New Forming Technology, ICNFT 2015 - Glasgow, United Kingdom
Duration: 2015 Aug 62015 Aug 9

Publication series

NameMATEC Web of Conferences
Volume21
ISSN (Electronic)2261-236X

Other

Other4th International Conference on New Forming Technology, ICNFT 2015
CountryUnited Kingdom
CityGlasgow
Period15-08-0615-08-09

Fingerprint

Bicycles
Brakes
Finite element method
Modal analysis
Braking
Aluminum alloys
Oils
Friction
Plastics

All Science Journal Classification (ASJC) codes

  • Chemistry(all)
  • Materials Science(all)
  • Engineering(all)

Cite this

Chen, D. C., Kang, J. H., & Lai, C. C. (2015). Finite element analysis of advanced bicycle precision brake disk forming technology. In S. J. Yuan, J. Lin, Y. Qin, T. A. Dean, & F. Vollertsen (Eds.), 4th International Conference on New Forming Technology, ICNFT 2015 [12004] (MATEC Web of Conferences; Vol. 21). EDP Sciences. https://doi.org/10.1051/matecconf/20152112004
Chen, Dyi Cheng ; Kang, Jing Hao ; Lai, Chia Chun. / Finite element analysis of advanced bicycle precision brake disk forming technology. 4th International Conference on New Forming Technology, ICNFT 2015. editor / S. J. Yuan ; J. Lin ; Yi Qin ; T. A. Dean ; F. Vollertsen. EDP Sciences, 2015. (MATEC Web of Conferences).
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Chen, DC, Kang, JH & Lai, CC 2015, Finite element analysis of advanced bicycle precision brake disk forming technology. in SJ Yuan, J Lin, Y Qin, TA Dean & F Vollertsen (eds), 4th International Conference on New Forming Technology, ICNFT 2015., 12004, MATEC Web of Conferences, vol. 21, EDP Sciences, 4th International Conference on New Forming Technology, ICNFT 2015, Glasgow, United Kingdom, 15-08-06. https://doi.org/10.1051/matecconf/20152112004

Finite element analysis of advanced bicycle precision brake disk forming technology. / Chen, Dyi Cheng; Kang, Jing Hao; Lai, Chia Chun.

4th International Conference on New Forming Technology, ICNFT 2015. ed. / S. J. Yuan; J. Lin; Yi Qin; T. A. Dean; F. Vollertsen. EDP Sciences, 2015. 12004 (MATEC Web of Conferences; Vol. 21).

Research output: Chapter in Book/Report/Conference proceedingConference contribution

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N2 - In recent years, the bicycle has become an environmentally friendly transportation. The bicycle can be divided into mountain bicycle and highway bicycle. Safe driving is the prior consideration. The bicycle braking system can be divided into oil pressure disk brakes and mechanical disk brakes. The brake disk system is one indispensable component of the safe system. In accordance to overall weight consideration of the bike, the brake disk should also focus on the lightweight design. This paper discussed an innovative brake disk forming technology for 6061 aluminum alloy by the rigid-plastic finite element analysis. The simulation parameters include geometric shapes of the brake disk and mold, die temperature, and friction factors. The stress and strain in forming, brake deformation and vibration modal analysis of brake disk in riding were studied. The paper is expected to offer some precision bicycle brake disk manufacture knowledge for industry.

AB - In recent years, the bicycle has become an environmentally friendly transportation. The bicycle can be divided into mountain bicycle and highway bicycle. Safe driving is the prior consideration. The bicycle braking system can be divided into oil pressure disk brakes and mechanical disk brakes. The brake disk system is one indispensable component of the safe system. In accordance to overall weight consideration of the bike, the brake disk should also focus on the lightweight design. This paper discussed an innovative brake disk forming technology for 6061 aluminum alloy by the rigid-plastic finite element analysis. The simulation parameters include geometric shapes of the brake disk and mold, die temperature, and friction factors. The stress and strain in forming, brake deformation and vibration modal analysis of brake disk in riding were studied. The paper is expected to offer some precision bicycle brake disk manufacture knowledge for industry.

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Chen DC, Kang JH, Lai CC. Finite element analysis of advanced bicycle precision brake disk forming technology. In Yuan SJ, Lin J, Qin Y, Dean TA, Vollertsen F, editors, 4th International Conference on New Forming Technology, ICNFT 2015. EDP Sciences. 2015. 12004. (MATEC Web of Conferences). https://doi.org/10.1051/matecconf/20152112004