Finite element analysis and mold design of forging process of highway bicycle pedal

Dyi Cheng Chen, Wen Jong Chen, Tai Lin Hong, Sheng Han Chen, Yi Xiang Lin, Ming Jer Tsai

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Abstract

Forging is a simple and low-cost mass production process. Metallic materials can be processed using plastic deformation. This research analyzes an innovative forging mold design for the highway bicycle pedal. A series of simulation analyses in which the variables depend on various temperatures of forging billet and mold, friction factors, and forging speed show effective stress, effective strain, and die radial load distribution for a forging process and mold design of a highway bicycle pedal. Finally, we identify the results of simulation analyses with the design of an experimental forging mold to lower deformation behavior of a highway bicycle pedal. The analysis results provide highway bicycle pedal forming mold references to identify whether it is suitable with the finite element results for high-strength mold design.

Original languageEnglish
Title of host publicationAdvances in Materials and Processing Technologies XV
Pages63-69
Number of pages7
DOIs
Publication statusPublished - 2014 Jan 7
Event15th International Conference on Advances in Materials and Processing Technologies, AMPT 2012 - Wollongong, NSW, Australia
Duration: 2012 Sep 232012 Sep 23

Publication series

NameMaterials Science Forum
Volume773-774
ISSN (Print)0255-5476

Other

Other15th International Conference on Advances in Materials and Processing Technologies, AMPT 2012
CountryAustralia
CityWollongong, NSW
Period12-09-2312-09-23

Fingerprint

pedals
bicycle
Bicycles
forging
Forging
Finite element method
billets
friction factor
high strength
plastic deformation
Loads (forces)
Plastic deformation
simulation
Friction

All Science Journal Classification (ASJC) codes

  • Materials Science(all)
  • Condensed Matter Physics
  • Mechanics of Materials
  • Mechanical Engineering

Cite this

Chen, D. C., Chen, W. J., Hong, T. L., Chen, S. H., Lin, Y. X., & Tsai, M. J. (2014). Finite element analysis and mold design of forging process of highway bicycle pedal. In Advances in Materials and Processing Technologies XV (pp. 63-69). (Materials Science Forum; Vol. 773-774). https://doi.org/10.4028/www.scientific.net/MSF.773-774.63
Chen, Dyi Cheng ; Chen, Wen Jong ; Hong, Tai Lin ; Chen, Sheng Han ; Lin, Yi Xiang ; Tsai, Ming Jer. / Finite element analysis and mold design of forging process of highway bicycle pedal. Advances in Materials and Processing Technologies XV. 2014. pp. 63-69 (Materials Science Forum).
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abstract = "Forging is a simple and low-cost mass production process. Metallic materials can be processed using plastic deformation. This research analyzes an innovative forging mold design for the highway bicycle pedal. A series of simulation analyses in which the variables depend on various temperatures of forging billet and mold, friction factors, and forging speed show effective stress, effective strain, and die radial load distribution for a forging process and mold design of a highway bicycle pedal. Finally, we identify the results of simulation analyses with the design of an experimental forging mold to lower deformation behavior of a highway bicycle pedal. The analysis results provide highway bicycle pedal forming mold references to identify whether it is suitable with the finite element results for high-strength mold design.",
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Chen, DC, Chen, WJ, Hong, TL, Chen, SH, Lin, YX & Tsai, MJ 2014, Finite element analysis and mold design of forging process of highway bicycle pedal. in Advances in Materials and Processing Technologies XV. Materials Science Forum, vol. 773-774, pp. 63-69, 15th International Conference on Advances in Materials and Processing Technologies, AMPT 2012, Wollongong, NSW, Australia, 12-09-23. https://doi.org/10.4028/www.scientific.net/MSF.773-774.63

Finite element analysis and mold design of forging process of highway bicycle pedal. / Chen, Dyi Cheng; Chen, Wen Jong; Hong, Tai Lin; Chen, Sheng Han; Lin, Yi Xiang; Tsai, Ming Jer.

Advances in Materials and Processing Technologies XV. 2014. p. 63-69 (Materials Science Forum; Vol. 773-774).

Research output: Chapter in Book/Report/Conference proceedingConference contribution

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Chen DC, Chen WJ, Hong TL, Chen SH, Lin YX, Tsai MJ. Finite element analysis and mold design of forging process of highway bicycle pedal. In Advances in Materials and Processing Technologies XV. 2014. p. 63-69. (Materials Science Forum). https://doi.org/10.4028/www.scientific.net/MSF.773-774.63