TY - GEN
T1 - Dynamic characteristics of a gantry milling machine under the influence of linear guide preload
AU - Hung, Jui Pin
AU - Lai, Yuan Lung
AU - Chen, Yong Run
N1 - Copyright:
Copyright 2013 Elsevier B.V., All rights reserved.
PY - 2013
Y1 - 2013
N2 - This study was aimed to investigate the influence of the linear guide configuration on the dynamic characteristics of a gantry milling machine. To predict the dynamic characteristics, we created the finite element model of the gantry machine, in which linear components were also included and modeled with the introduction of the contact stiffness defined by Hertz contact theory. Using this model, the vibration modes dominating the dynamic stiffness were determined. The results of the finite element simulations reveal that the linear guides with different preloads greatly affect the dynamic responses of the spindle tool. These results were validated by performing vibration tests on the milling machine prototype. Comparisons of the predicted results and experimental data show good agreements between them. According to the analysis results, the maximum dynamic compliance can be increased by 33% in X-axis direction and decreased by 18% in Y-axis direction, respectively when the linear guides are changed from low to high preload. Overall, current results clearly suggest that the proposed gantry model can be used to evaluate how the specification of the linear components can affect the machining performance of the milling machine.
AB - This study was aimed to investigate the influence of the linear guide configuration on the dynamic characteristics of a gantry milling machine. To predict the dynamic characteristics, we created the finite element model of the gantry machine, in which linear components were also included and modeled with the introduction of the contact stiffness defined by Hertz contact theory. Using this model, the vibration modes dominating the dynamic stiffness were determined. The results of the finite element simulations reveal that the linear guides with different preloads greatly affect the dynamic responses of the spindle tool. These results were validated by performing vibration tests on the milling machine prototype. Comparisons of the predicted results and experimental data show good agreements between them. According to the analysis results, the maximum dynamic compliance can be increased by 33% in X-axis direction and decreased by 18% in Y-axis direction, respectively when the linear guides are changed from low to high preload. Overall, current results clearly suggest that the proposed gantry model can be used to evaluate how the specification of the linear components can affect the machining performance of the milling machine.
UR - http://www.scopus.com/inward/record.url?scp=84886289643&partnerID=8YFLogxK
UR - http://www.scopus.com/inward/citedby.url?scp=84886289643&partnerID=8YFLogxK
U2 - 10.4028/www.scientific.net/AMM.404.194
DO - 10.4028/www.scientific.net/AMM.404.194
M3 - Conference contribution
AN - SCOPUS:84886289643
SN - 9783037858455
T3 - Applied Mechanics and Materials
SP - 194
EP - 199
BT - Engineering Decisions for Manufacturing Systems
T2 - 2nd International Symposium on Manufacturing Systems Engineering, ISMSE 2013
Y2 - 27 July 2013 through 29 July 2013
ER -